Background This last year I spent countless track days pushing project Lotus Elise as much as possible; and as much as the Lotus shines on the track I have yearned for something more raw, more simplistic and as anyone with a Lotus knows, easier to work on and more importantly, less fragile. At first I thought of building another dedicated track car in the same manner as project 240sx but as I...
The Obituary of Project 240sx was supposed to be the last iteration of Project 240sx on the site but I came up with a little something extra. What we have here is a basic teardown of the bare ca18det that was found in Project 240sx in a quick photo journal style. You can read the comment below each picture to get an idea of what you are looking at. This may give those that follow a little insight...
The Larini decat and club sport exhaust serves two purposes on project Lotus Elise. For starters, this combo along with the rear panel delete can easily yield weight reduction values approaching 25 lbs. The other purpose is to wake up the exhaust on the Elise because frankly, a car like this needs to be heard. Now what you won’t hear me talking about is power gains because the Lotus...
This guide is a prerequisite for many of the Lotus tutorials on this site. Placing the Lotus Elise on jack stands is a little trickier than most production cars. Due to the Elise’s design and flat underbody there are really only 8 designated “safe” lift points. Also, since the Elise has an extremely stiff chassis, I have found that a “stepping” method is the safest procedure to place the...
Changing the oil in the Lotus Elise is a relatively simple proceedure but first you will have to remove the rear undertray. Also, you can skip to the bottom for my recommendations on oil type and change intervals. Tools and Supplies 4 quarts oil (I use Mobil 1 15w-50) Oil filter (K&N HP1003 or HP2009) Filter wrench or 25mm socket for K&N 12mm wrench Oil drain pan Funnel Rags for cleanup...
The Lotus Elise is one of the few production cars that comes with a full body undertray. So when you look under the Elise, instead of seeing exposed lines and pipes (fuel/coolant/brake/exhaust) what you are met with is a flat sheet that runs the length of the car. This design feature is a blessing for aerodymics as it smooths and speeds the flow of air underneath the car. However, parts of the...
This is perhaps the most difficult project introduction I have ever written. There is so much emotion wrapped up in this car that no matter what I write it just seems wrong. I want to tell the story of how I came face to face with a pristine Type 72D Lotus Elise that had sat on the dealers lot since 2008. Or that my wife literally made me test drive it because I was being “too responsible...
Now that I’ve shed my lackadaisical ways of the last two years its time I address the elephant in the room. Project 240sx is officially and completely dead and let’s just say I have mixed emotions about the whole sordid turn of events. Project 240sx didn’t go out in the blaze of glory I had always wished. Oh no, in fact my forth iteration of the phoenix rising lanquished in my...
Introduction After installing the Speed Source shifter bushings it is time to tackle the other end of the shifter mechanism. Namely, the rubber bushings at the end of the shifter cables. By replacing the rubber cable ends with solid bushings, the shift mechanism is made that much more precise. Also, unlike the rubber bushings, these solid bushing will not wear out and deteriorate overtime. Tools...
Introduction What Speed Source offers with their solid aluminum shifter bushings is nothing short of amazing when you realize just how profoundly these bushings alter the feel of the Spyder. By replacing the factory rubber bushings with solid aluminum units, the Speed Source bushings banish the spongy, lacking feel of the factory shifter. The shifter now exhibits the urgent, mechanical feel it...
Introduction Let’s start with semantics. With the mid-engined, transversely mounted Spyder, you basically have a fwd Corolla engine sitting behind the passenger compartment driving the rear wheels. This means the transmission and differential are part of the same unit and sit in the same housing together. So changing the transmission fluid in the Spyder is the same as changing the...
Welcome to the chassis build of project 240sx. The following photos document the complete gutting and restoration of project 240sx to include roll cage installatio0n as well as painting of the inside, outside and underside of the chassis. Simply scroll down to view the images or jump straight to the Gallery. Prep The bare s13 chassis sitting on the garage floor. In order to separate the sheet...
Chris Simmons is a race car driver, instructor, business owner and all around gearhead. His passion for motorsport started in the drifting community and progressed into wheel to wheel racing of all kinds. When off track Chris can be found training and working on a myriad of projects. After a hiatus from writing, he is back to share his passion, knowledge and experience in regard to motorsports on and off the track.